Excellent wear resistance and hardness
Hard anodised coatings have a very high degree of wear resistance and, consequently, a long lifespan. They’re also exceptionally hard, second only to diamond.
As part of our one-stop-shop approach, we offer a high-quality hard anodising service that will ensure your aluminium component is as strong as possible.
While similar to sulphuric anodising, hard anodising produces a thicker and harder coating that provides exceptional wear resistance.
This tough, corrosive-resistant finish makes hard anodising the ideal treatment method for a variety of engineering and industrial applications.
Contact our team today to find out more about our hard anodising service. We work with a variety of businesses, both locally in West Wiltshire and nationwide, and will be happy to help you find the perfect finishing solution for your needs.
As part of our one-stop-shop approach, we offer a high-quality hard anodising service that will ensure your aluminium component is as strong as possible.
While similar to sulphuric anodising, hard anodising produces a thicker and harder coating that provides exceptional wear resistance.
This tough, corrosive-resistant finish makes hard anodising the ideal treatment method for a variety of engineering and industrial applications.
Contact our team today to find out more about our hard anodising service. We work with a variety of businesses, both locally in West Wiltshire and nationwide, and will be happy to help you find the perfect finishing solution for your needs.
Hard anodised coatings have a very high degree of wear resistance and, consequently, a long lifespan. They’re also exceptionally hard, second only to diamond.
Hard anodised aluminium can withstand short exposure to temperatures of around 2000°C.
The thick film achieved by hard anodising helps to protect the substrate against corrosion in aggressive environments. Corrosion resistance can be further increased by applying a special sealant after the anodising process.
Hard anodising improves aluminium’s electrical resistance, making it superior to most other materials as an insulating medium.
As the new aluminium oxide layer is fully integrated with the original metal, there’s no risk of it peeling, chipping or flaking off.
Hard anodising is an electrochemical process that increases the thickness of the natural oxide layer on a metal surface.
The good news is that we have an approved network of specialists we can call upon to perform this service for our customers.
With years of experience in hard anodising, they can achieve a high-performance coating that meets any specific technical requirements for hardness, durability and wear resistance.
What is hard anodising?
This coating is much harder than the original metal and increases its resistance to wear and corrosion.
Thanks to its excellent durability, hard anodising is ideal for general engineering applications that require a heavy-duty, wear-resistant surface. Some common uses and applications include:
How it works
The aluminium component, which acts as the anode in the electrical circuit, is submerged in an electrolyte bath containing a chilled sulphuric acid mix. A cathode is also suspended in the bath and a current is passed through the solution between the two electrodes.
Oxygen ions are released from the solution and combine with the aluminium atoms at the surface of the workpiece, producing a thick, aluminium oxide coating.
Unlike some other finishing methods that simply coat the top of the substrate, anodising causes parts of the base metal to fully integrate with the coating.
As a result, the oxide coating cannot chip or peel like other surface coating technologies.
What’s the difference between hard anodising and regular anodising?
The process is typically used for functional, engineering purposes where there is less focus on aesthetics. However, standard sulphuric anodising tends to be used for commercial items where appearance is a consideration.
Unlike regular anodising, the process of hard anodising takes place in a refrigerated bath. The electrolyte solution is typically chilled to around 5°C, compared to standard anodising which is performed at a temperature of around 18 – 22°C.
Hard anodising also uses a lower concentration of sulphuric acid mix, as well as a higher voltage current. It’s these crucial differences that are responsible for producing the thicker, tougher coating for which hard anodising is renowned.
Why choose Knees Engineering?
Here are just some of the reasons to choose Knees Engineering for your hard anodising and metal finishing requirements: